



Here’s a post that’s a little different. Ever wonder where fishing lures come from? In particular crankbaits, hard jerkbaits, plugs, poppers, etc? Just like a lot of other products, many come from factories in China.
I made a trip this spring for personal reasons and found some time to visit a lure making factory. Here’s the process for making rattling crankbaits. The crankbait is simply a molded plastic object. The mold creates two halves. The halves are clear plastic and are glued together after the small rattling metal ball is inserted inside. Extraneous plastic or glue is then sanded smooth by hand. Then comes the tedious painting process. A base coat is sprayed on. Then all the detailed paint work is added on top. This includes painting the pattern, the eyes, gills, etc. For highly precise painting, a metal template is placed on top. Paint is sprayed on and only the openings allow paint to get through. This allows for the highly detailed painting to be accurately repeated. Next, the lure is put into an industrial drying machine. The paints are special durable paints and need the assistance of the drying machine in order to dry quickly.
Then the QA engineer adds some hooks and then tests the lure out in a small testing pool. The QA engineer must determine if the action on the lure is functioning properly and that lure floats/suspends/sinks as designed. The lure is tested again after 24 hours after the glues and paints have completely set. This allows the engineer to determine if the first test caused any water leakage that may affect the lure’s performance. What a job eh?
The factory serves customers worldwide. There are products offered that are typical types of lures we see here in the US such as shad, perch, and other popular patterns and colors. But one thing I found interesting is that the factory makes their products to their customer specs. I see that the Japanese customers have designed some really interesting lures with some odd color combinations. (More on this later).
This brings me to my final topic. Should any readers out there be interested in designing a custom lure for your own local waters please contact me for more info. You can customize and order large quantities for your personal use or develop your own brand/product for distribution in the general market. It can be a completely new lure or it can be a customized color or pattern on an existing lure style. I know some anglers are very particular about colors and patterns. I’ve even heard of some anglers modifying lures with their own paint and markers. Here is your chance to develop your own lure!